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Energy Flow® Coils
Energy Flow® Plate Fin water coils are used for heating, cooling and dehumidifying. In addition to water, a variety of other heating and cooling media can be used such as glycol and brine solutions and thermal oils. Standard heating and cooling coils using water or glycol are designed for applications up to 220 degrees F and 200 psig, except Type WR and WRC coils which are for use at 100 psig or less. Standard steam heating coils are designed for applications up to 400 degrees F. Custom engineered solutions are available to meet your unique application requirements.

Construction Features

Standard Fin Designs
All Energy Flow® coils feature flat or patterned plate fins of aluminum, copper, stainless steel or carbon steel. The fins are permanently attached to the tubes by expansion of each tube. Full fin collars allow for both precise fin spacing and maximum fin-to-tube contact. Three standard plate fin patterns are available:

WAVE FIN STAR FIN FLAT FIN
The wave fin corrugation across the fin provides the maximum heat transfer rate for a given surface area, and is the standard fin configuration use. The star fin pattern corrugation around the tubes provides less air friction drop. This pattern is used when lower air friction is desired without a drastic decrease in heat transfer. The flat fin has no corrugation, which results in the lowest possible air friction drop and lowest fan horsepower demands.
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Tubes
All standard Energy Flow® coils feature 5/8" OD or 1" OD seamless copper tubes conforming to ASTM specifications. Standard 5/8" OD tube wall thickness is 0.020 inches, except Type WR and WRC coils, which use 0.025 inch wall. Standard 1" OD tube wall thickness is 0.035 inches. Heavier wall tubing is available. Copper-nickel, aluminum, stainless steel and carbon steel are available material options.

Tube Joints
With the exception of type WR and WRC coils which feature roller-expanded tube joints, all joints for Energy Flow® heating and cooling water coils are brazed. All joints for steam heating coils are silver brazed. Aerofin brazers and welders are ASME qualified. Optional tube materials may require welded joints; call Aerofin for help in choosing the right material for your needs.

Headers
With the exception of type WR and WRC coils, standard Energy Flow® coils feature carbon steel or non-ferrous headers with threaded pipe connections (other materials are available). Water coils are supplied with vents and drains. Type WR and WRC cooling coils use carbon steel tube sheets and removable carbon steel headers with threaded connections.

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Casings
Energy Flow® coil casings are heavy gauge galvanized steel for high strength, durability and are double flanged for coil stacking. Coil casings are furnished without mounting holes unless required. Stainless steel, aluminum and other casing materials are available material options. Special configurations are available such as welded casings for airtight applications.

Circuits
With a wide selection of standard circuits, Aerofin can optimize fluid velocity, maximize heat transfer, and minimize fluid pressure loss. Special circuits can also be engineered to meet special performance requirements.

Testing
Aerofin's standard coil test is performed with 300 psig air under water. Type WR and WRC coils are tested hydrostatically to 150 psig. Higher design and test pressures are available for special applications.

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Ordering Instructions

To place an order for an Aerofin Energy Flow® coil, specify the following:


  1. Model Number

  2. Header Material

  3. Tube material and tube wall thickness

  4. Casing material (specify if mounting holes are required)

  5. Connection type (NPT-M, Victaulic, Butt Weld, or Flanged), specify if top or bottom supply

  6. Horizontal or vertical airflow

  7. Left-hand or right-hand arrangement (water coils only) Note: standard construction is for horizontal airflow, right-hand bottom supply unless specified otherwise

EXAMPLE

Model number W-8AW-30.00 X 60.00 - 6 - 1, carbon steel headers, copper tubes with .020 wall, galvanized steel casing, NPT-M connections, right-hand bottom supply for horizontal airflow.

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  Note to users of the Aerofin coil selection program; the latest revision is 3.5. 

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